Friday, October 19, 2007

One cylinder fixed. One to go

I posted this on TSBB:

You remember the boom lift I bought? Well, it worked fine before we bought it, then worked great while I was getting the feel for it in my driveway, and learning how to use it, but the first time I actually put it to work on a job, the top cylinder started leaking like crazy. I guess the seals were so old and unused that a little bit of activity was all it took to make them fail.

Well, after three weeks in the shop (for a one-day job!), I finally got the cylinder back this week. Since I have Friday afternoons off, I set to work today, installing the thing back in place. I'm a small, out-of-shape, handicapped, middle-aged weakling, so I had to use my brains to lift the heavy part into place, because my back and muscles weren't up to the job. I hoisted one end with a rope, tied it off, and hoisted the other, then repeated until it was in place. All this for a job that a real man could do by just picking the thing up and putting it in place.

Well, it was finally installed, and I pulled the cord on the Honda motor. That darned thing is a creampuff. It always starts on the first pull.

I was told to fully extend the cylinder a few times to flush out any air bubbles before putting it to work. This required me to use both cylinders, because I had to maneuver around some obstacles. Well, I'd lift it up, and it would come right back down. I repeated, with the same results. I assumed it was because of air that hadn't bleeded yet, and continued to operate the machine. Then I saw the flood of hydraulic fluid... from the OTHER cylinder!!! Janice was right. She said if one had failed, the other would soon follow. I knew she was right, but I hoped to get some use out of the thing before spending yet another $150 to repair the second cylinder. Now I'll have to wait another three weeks before I can replace that upstairs window that's been haunting me for so long!

Pish!!! Well, I knew I was buying a fixer-upper. I was just hoping to use it for a while before putting a lot of work and money into it!

One thing we had hoped to use it for was viewing parades. The Sugar Cane Festival parades were a few weeks ago, but we had to sit on the roof, because the man lift was pooched. Maybe we can have it ready for the Christmas parade.

Wednesday, October 17, 2007

Picked up cylinder

Cylinder repair complete. They said the piston was scarred and needed to be polished down.

They also said that the system will bleed air automatically, through the tank. If the cap is vented, it will allow air to escape. If not, leave it off.

They said to fully extend the cylinder back and forth a few times to flush the air out before using it.

Cost: $154.64


Total maintenance to date: $215.10

Thursday, October 4, 2007

First maintenance

10/4/07

Today I replaced the two short hydraulic cables near the base controls -- the ones that pass through the removable steel cover.

I bought them at Voorhies hose room on St. Peter St. for $14.80 each ($32.12 with tax). They are made to order. It took about five minutes. The technician at Voorhies gave me advice on bleeding the air from the lines. Said the best place (if you don't know where the air is) is at the point where the oil is returned to the reservoir.

I also replaced the oil filter. It is a NAPA Gold 1259 filter. Same as the old one. ($9.64).

Also bought a gallon of hydraulic oil ($7.99), and placed one quart in the new filter. And bought a filter wrench ($8.49).

The Cylinder is still in the shop. They told me they started work on it today.

Total spent today: $ 60.46